大长度不锈钢护套矿物绝缘加热电缆的研制

    Development of Large-Length Stainless Steel Sheathed Mineral Insulated Heating Cables

    • 摘要: 为解决提高大长度矿物绝缘加热电缆可靠性和使用寿命问题,借鉴矿物绝缘防火电缆连续制造工艺,进行了不锈钢护套矿物绝缘加热电缆的试制。基于矿物绝缘防火电缆与加热电缆金属护套和芯线材料的机械性能差异,对现有FHL-35矿物绝缘电缆铜带纵包焊接生产线进行局部改造,并对试样进行几何尺寸、焊缝金相、不锈钢护套和铬镍合金电热芯线的拉伸性能检测,以及氧化镁压实密度试验。结果表明,绝缘与护套厚度均符合要求,但护套外径稍差,超出标准规定的±0.05 mm的限值;部分金相试样存在未焊透,以及经轧制后其焊缝内部出现裂纹或焊根折叠的现象;垂直轧制阶段材料强度与延伸率的变化符合加工硬化规律,水平轧制阶段延伸率变化受退火工艺影响规律性不明显;氧化镁压实密度在轧制过程中呈波动性变化,其波动范围为2.818~3.014 g·cm−3,受轧制与热处理工艺耦合影响明显。

       

      Abstract: To address the issues of improving reliability and service life of long-length mineral-insulated heating cables, a trial production of stainless steel-sheathed mineral-insulated heating cables was carried out by drawing on the continuous manufacturing process of mineral-insulated fireproof cables. Based on the mechanical property differences between metal sheath and conductor materials of mineral-insulated fireproof cables and heating cables, partial modifications were made to the existing FHL-35 mineral-insulated cable copper strip longitudinal welding production line. Samples were tested for geometric dimensions, weld microstructure, tensile properties of the stainless steel sheath and chromium-nickel alloy heating conductor, as well as magnesium oxide compaction density. Results showed that insulation and sheath thickness met the requirements, but outer diameter of the sheath was slightly off, exceeding ±0.05 mm limit specified by the standard. Some metallographic samples had incomplete weld penetration, and after rolling, cracks or root folding appeared inside the welds. The changes in material strength and elongation during vertical rolling matched work hardening rules, while the elongation changes during horizontal rolling were not clearly regular due to the annealing process. Magnesium oxide density fluctuated during the rolling process, with the compaction density ranging from 2.818 to 3.014 g·cm−3, clearly affected by the coupling of rolling and heat treatment processes.

       

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