中压电力电缆铜带屏蔽内侧的氧化现象分析及预防

    Analysis and Prevention of Oxidation Phenomenon on Copper Strip Shielding Inner Side of Medium Voltage Power Cables

    • 摘要: 针对中压电力电缆铜带屏蔽内侧氧化现象,介绍了铜带氧化机理,包括铜原子电子层结构及常见氧化反应类型,探讨了大气环境和生产工艺等影响氧化的因素,并研究分析了铜带内侧氧化原因。采用控制变量法分析了铜带屏蔽在电力电缆结构中与绝缘屏蔽、冷却水杂质等接触后的氧化现象,结果表明:铜带本身具备一定抗氧化性,且在屏蔽材料塑化成型过程中受温度和副产物气体释放作用影响,使得铜带加速氧化。为进一步了解铜带氧化的产物及原因,将异常电缆解剖,通过红外光谱和X射线光电子能谱技术(X-ray photoelectron spectroscopy,XPS)图形对铜带内侧氧化物成分、交联线芯表面残留物成分、交联循环冷却水成分进行微观元素的对比分析,结果显示:铜带内侧氧化物存在硬脂类有机物、锌元素和铜氧化物。通过铜带氧化的宏观试验验证和铜带氧化成分微观元素对比分析得出:在交联线芯外屏受潮提供的潮湿环境和冷却循环水提供的酸性环境共同作用下,铜带内侧在温度、湿度和阴离子环境中发生化学腐蚀,加速铜氧化物的生成,导致铜带内侧氧化变色。最后,根据目前的研究结果提出优化策略及合理使用抗氧剂等预防措施。

       

      Abstract: Regarding oxidation phenomenon on copper strip shielding inner side of medium voltage power cables, the oxidation mechanism including electronic structure of copper atoms and common types of oxidation reactions were analyzed. Factors influencing oxidation such as atmospheric conditions and manufacturing processes were explored. And the causes of oxidation on copper strip shielding inner side were investigated. Using the control variable method, the oxidation behavior of copper strip shielding after contact with insulation shielding and cooling water were analyzed. Results showed that copper strip itself had certain anti-oxidation properties, its oxidation was accelerated by temperature and by-product gas release during the plasticizing process of shielding material. To further understand products and causes of copper strip oxidation, an abnormal cable was dissected for comparative analysis of the inner oxide composition of copper strip, surface residues on the cross-linked core, and composition of the cross-linked circulating cooling water. Infrared spectroscopy and X-ray photoelectron spectroscopy (XPS) analysis revealed the presence of N-(2-hydroxyethyl) stearamide organic compounds, Zn and Cu in the inner oxide layer of copper strip. Through macroscopic testing and microscopic elemental analysis, it was concluded that under the combined effects of the humid environment provided by the outer screen of crosslinked wire core and the acidic environment from cooling water, chemical corrosion occurs in the presence of temperature, humidity, and anions, accelerating the formation of copper oxide and leading to oxidation and discoloration of the inner copper strip. Based on current research findings, optimization strategies and rational use of antioxidants and other preventive measures were proposed.

       

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