低热释放低烟无卤阻燃聚烯烃复合材料的研究

    Research on Low Heat Release Low Smoke Halogen-Free Flame Retardant Polyolefin Composite Materials

    • 摘要: 以聚烯烃树脂为基体,氢氧化镁、氢氧化铝为阻燃剂,采用密炼造粒工艺制备低烟无卤阻燃聚烯烃复合材料,研究树脂、阻燃剂、硅酸盐类阻燃协效剂,以及磷氮阻燃剂等对低烟无卤阻燃聚烯烃复合材料的热释放速率峰值和热释放总量的影响。结果表明,乙烯-醋酸乙烯酯共聚物、聚烯烃弹性体、线性低密度聚乙烯3种树脂对热释放速率峰值和热释放总量的影响从大到小依次为聚烯烃弹性体、线性低密度聚乙烯、乙烯-醋酸乙烯酯共聚物,低热释放材料中应尽量减少聚烯烃弹性体的使用;使用氢氧化镁和氢氧化铝的复配比单独使用氢氧化铝或氢氧化镁的热释放速率峰值和热释放总量低,其中当氢氧化镁与氢氧化铝的比例为1:5时,材料的热释放最小;虽然硅酸盐类阻燃协效剂燃烧后炭层完整度好,但燃烧后热释放较大,这可能是由于使用的有机改性剂的类型不同或有机改性剂含量高,使得材料在燃烧初期更易被点燃;磷氮类阻燃剂可与氢氧化铝搭配使用,不仅能降低材料的热释放,还能进一步增强炭层强度,而磷系阻燃剂与氢氧化镁搭配使用反而会造成材料阻燃性能下降。

       

      Abstract: Using polyolefin resin as the matrix and metal hydroxides magnesium hydroxide and aluminum hydroxide as flame retardants, low smoke halogen-free flame retardant polyolefin composite materials were prepared by compounding granulation process. The effects of resin, flame retardant, silicate flame retardant synergist, and phosphorus nitrogen flame retardant on the peak heat release rate(PHRR) and total heat release(THR) of low smoke halogen-free flame retardant polyolefin composite materials were studied. The results showed that the influence resins on PHRR and THR was ranked in descending order as polyolefin elastomer(POE), linear low-density polyethylene(LLDPE), and ethylene vinyl acetate copolymer(EVA). Therefore, the use of POE should be minimized in low heat release materials; The combination of magnesium hydroxide and aluminum hydroxide has lower PHRR and THR than using aluminum hydroxide or magnesium hydroxide alone. When the ratio of magnesium hydroxide to aluminum hydroxide was 1:5, the heat release of the material was the smallest; Although silicate flame retardant synergists have good carbon layer integrity after combustion, they released a large amount of heat after combustion, which may be due to the different types of organic modifiers used or the high content of organic modifiers, making the material easier to ignite in the early stages of combustion; Phosphorus nitrogen flame retardants could be used in combination with aluminum hydroxide to not only reduce the heat release of the material, but also further enhance the strength of the carbon layer, while the combination of phosphorus flame retardants with magnesium hydroxide could actually cause a decrease in the flame retardancy of the material.

       

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