围栏用高导电碳材料安防电缆的研制

    Development of security cables with high conductive carbon material for fence

    • 摘要: 针对当前通电围栏电缆普遍存在的抗拉强度不足、耐候性能欠佳等问题,文中研制出一种新型高导电碳材料的安防专用电缆。文中详细阐述了该电缆 “抗拉件-导电层-外护套” 的三层复合结构设计、原料配方体系和产品工艺制造流程,深入剖析了各组分材料的协同作用机制及关键工艺参数对最终产品性能的影响,并对电缆的核心性能指标开展了系统性测试。研究结果表明,与市场同类传统电缆相比,该围栏用高导电碳材料安防电缆具备以下优势:抗拉强度平均值达到10.2~10.8 kN,相较于同类产品提升约35%;耐弯曲形变能力突出,在弯曲半径为 8 倍电缆直径的条件下,经 1000 次不同频率弯曲后电阻变化率均小于0.8%,低于同类产品 1.5%~3.5% 的变化率;3000 次正反向循环弯曲后仍可正常工作,同类产品已出现性能明显下降;低温适应性极强,在–50 ℃环境下放置 72 h 无开裂现象,–40 ℃时拉伸强度保留率达 292% 以上,超过同类产品 150%~200%;长期户外使用时使用寿命较传统电缆延长 50% 以上。该电缆可满足畜牧养殖场、农场等场景下通电围栏的实际应用需求。

       

      Abstract: To address the prevalent issues of insufficient tensile strength and poor weather resistance in current electric fence cables, a novel security cable utilizing high-conductivity carbon materials was developed. The design of a three-layer composite structure, consisting of a "tension member, conductive layer, and outer sheath," along with the raw material formulation system and the manufacturing process, was elaborated in detail. The synergistic mechanism of component materials and the influence of key process parameters on the final product performance were thoroughly analyzed, and systematic tests were conducted on the cable's core performance indicators. The results indicated that, compared with traditional similar cables on the market, the developed security cable for electric fences possessed the following advantages: the average tensile strength was recorded at 10.2~10.8 kN, which represented an increase of approximately 35% compared to similar products; the resistance to bending deformation was outstanding, and under the condition of a bending radius of 8 times the cable diameter, the rate of change in resistance was found to be less than 0.8% after 1000 bending cycles at different frequencies, which was lower than the 1.5%~3.5% observed in similar products; normal operation was maintained after 3000 forward and reverse cyclic bending cycles, whereas significant performance degradation was observed in similar products; the low-temperature adaptability was extremely strong, as no cracking was observed after the cable was placed in –50 °C environment for 72 hours, and the retention rate of tensile strength at –40 °C reached over 292%, exceeding the 150%~200% of similar products; and the service life was extended by more than 50% compared with traditional cables. It was concluded that the practical application requirements for electric fences in scenarios such as livestock farms and farms could be satisfied by this cable.

       

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