围栏用高导电碳材料安防电缆的研制
Development of Security Cables with High Conductive Carbon Material for Fence
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摘要: 针对当前通电围栏电缆普遍存在的抗拉强度不足、耐候性能欠佳等问题,研制出一种新型高导电碳材料的安防专用电缆。文中详细阐述了该电缆 “抗拉件-导电层-外护套” 三层复合结构设计、原料配方体系和产品工艺制造流程,深入剖析了各组分材料的协同作用机制,以及关键工艺参数对最终产品性能的影响,并对电缆的核心性能指标开展了系统性测试。结果表明,与市场同类传统电缆相比,该电缆具备以下优势:抗拉强度平均值达到10.2~10.8 kN,相较于同类产品提升至少约35%;耐弯曲性能突出,在弯曲半径为 8 倍电缆直径的条件下,经
1000 次不同频率弯曲后电阻变化率均小于0.8%,低于同类产品(1.5%~3.5%);3000 次正反向循环弯曲后仍可正常工作,而同类产品已出现性能明显下降;低温适应性极强,在–50 ℃环境下放置 72 h 无开裂现象,–40 ℃时拉伸强度保留率达 292% 以上,超过同类产品(150%~200%);长期户外使用时,使用寿命较传统电缆延长50% 以上。该电缆可满足畜牧养殖场、农场等场景下通电围栏的实际应用需求。Abstract: To address prevalent issues of insufficient tensile strength and poor weather resistance in current electric fence cables, a novel security cable utilizing high conductive carbon material was developed. The design of a three-layer composite structure, consisting of tension member, conductive layer, and outer sheath, along with raw material formulation system and manufacturing process, was elaborated in detail. Synergistic mechanism of component materials and the influence of key process parameters on properties of final product were thoroughly analyzed, and systematic tests were conducted on core performance indicators of the cable. Results indicated that, compared with traditional similar cables in the market, the developed cable possessed the following advantages: average tensile strength was recorded at 10.2~10.8 kN, which represented an increase of approximately 35% at least compared to similar products; bending resistance was outstanding, and under the condition of a bending radius of 8 times the cable diameter, change rate in resistance was found to be less than 0.8% after bending cycles of1000 at different frequencies, which was lower than similar products (1.5%~3.5%); normal operation was maintained after forward and reverse cyclic bending cycles of3000 , whereas significant performance degradation was observed in similar products; low-temperature adaptability was extremely strong, as no cracking was observed after the cable was placed in the environment of –50 ℃ for 72 h, and tensile strength retention rate at –40 ℃ reached over 292%, exceeding similar products (150%~200%); and service life was extended by more than 50% compared with traditional cables. It was concluded that practical application requirements for electric fences in scenarios such as livestock farms and farms could be satisfied by the developed cable.
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