VCV生产线工艺优化对高压海底电缆圆整度的影响

    Impact of VCV Production Line Process Optimization on the Roundness of High-Voltage Submarine Cable

    • 摘要: 随着深远海风电的进一步发展,高电压、大截面海底电缆的应用越来越广泛,对电缆生产企业的质量控制水平提出了更高的要求。圆整度是评判电缆质量的一项重要技术指标,对于深海敷设的高压海底电缆,良好的电缆圆整度将大大提高其长期运行的可靠性。针对高压海底电缆生产过程中圆整度较差的现象,文中分析其产生原因及解决难点,并结合生产实践,提出了立式连续硫化(vertical continuous vulcanization,VCV)生产线在工装设备和工艺控制技术等方面的改进措施。结果表明,优化后220 kV、400 mm2和500 mm2高压海底电缆的圆整度由98.0%~98.5%提高至99.0%~99.5%;220 kV、1000 mm2高压海底电缆则由98.0%~98.5%提高至98.5%~99.0%,电缆圆整度均得到了显著提高。该研究通过系统性的工艺优化与设备改进,验证了上述技术措施对提升高压海底电缆几何精度与生产稳定性的有效性,为保障深远海电力传输系统的长期可靠运行提供了制造工艺基础。

       

      Abstract: With further development of deep-sea wind power, application of high-voltage and large cross-section submarine cables is becoming increasingly widespread, which raises higher requirements for quality control levels of cable manufacturing companies. Roundness is an important technical indicator to judge the quality of cables, especially for high-voltage submarine cables laid in deep sea. Good cable roundness will greatly improve its long-term operation reliability. In view of poor roundness in production process of high-voltage submarine cables, reasons and difficulties in improving the roundness of cables were analyzed and expounded. Combined with production practice, improvement measures for vertical continuous vulcanization (VCV) production line in terms of tooling equipment and process control technology were proposed. Results showed that for the optimized 220 kV cables, the roundness was improved from 98.0%~98.5% to 99.0%~99.5% for the 400 mm2 and 500 mm2 types, and from 98.0%~98.5% to 98.5%~99.0% for the 1000 mm2 type, which indicated that the roundness of high-voltage submarine cables was significantly improved. Through systematically process optimizing and equipment improving, effectiveness of the above technical measures in enhancing geometric accuracy and production stability of high-voltage submarine cables was verified, which could provide manufacturing foundation for ensuring the long-term reliable operation of deep-sea power transmission systems.

       

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