硅烷改性氢氧化铝对阻燃电缆料性能的影响
Study on the Effect of Silane-Modified Aluminum Hydroxide on the Properties of Flame-retardant Cable Materials
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摘要: 文中在70 ℃条件下对氢氧化铝粉体进行硅烷偶联剂表面处理,通过沉降试验、傅里叶红外光谱表征及水接触角测试研究硅烷偶联剂表面处理氢氧化铝的效果,结果表明硅烷偶联剂以化学形式包覆在氢氧化铝粉体表面,显著改善了粉体的疏水性和分散稳定性。进一步地,对改性前后氢氧化铝粉体填充低烟无卤阻燃聚烯烃电缆料的力学性能、耐水性能及阻燃性能等进行研究,结果表明改性后氢氧化铝粉体填充电缆料的断裂伸长率由150 %提升至200 %;燃烧最大热释放速率由152.6 kW·m−2降低至140 kW·m−2,且随着硅烷偶联剂处理量的提升,材料燃烧后炭层不破裂,第二次热释放速率峰延迟出现,二次热释放速率峰值降低。浸水后材料的微观结构表明氢氧化铝的硅烷改性可以显著降低水对材料的侵蚀,表现为浸热水后材料断裂伸长率变化率由−50 %上升至−23.8 %。因而,硅烷偶联剂的桥接作用可以改善氢氧化铝与基体树脂的界面,从而提高材料的综合性能。Abstract: The surface of aluminum hydroxide powder was treated with silane coupling agent at 70 ℃. The effect of silane coupling agent surface treatment on aluminum hydroxide was studied by sedimentation experiment, Fourier transform infrared spectroscopy characterization and water contact angle test. The results showed that the silane coupling agent was chemically coated on the surface of aluminum hydroxide powder, significantly improving the hydrophobicity and dispersion stability of the powder. Further, the mechanical, water resistance and flame retardant properties of low smoke and halogen-free flame retardant polyolefin cable materials filled with modified and unmodified aluminum hydroxide powder were studied. The results showed that the modified aluminum hydroxide powder filled in the cable material could significantly improve the mechanical properties, flame retardant properties and water resistance of the material. The elongation at break of the material increased from 150% to 200%; the maximum heat release rate during combustion decreased from 152.6 to 140 kW/m2. Moreover, with the increase of the amount of silane coupling agent treatment, the carbon layer of the material did not break after combustion, the second peak of heat release rate was delayed, and the peak value of the second heat release rate decreased. The microstructure of the material after immersion in water indicated that the silane modification of aluminum hydroxide could significantly reduce the erosion of water on the material, as shown by the change rate of elongation at break of the material after immersion in hot water increasing from −50% to −23.8%. Therefore, the bridging effect of silane coupling agents can improve the interface between aluminum hydroxide and the matrix resin, thereby enhancing the comprehensive performance of the material.
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