单根阻燃电缆竖直火蔓延特性试验与数值模拟

    Experimental and Numerical Simulation on Vertical Flame Spread Characteristics of a Single Flame-Retardant Cable

    • 摘要: 为揭示阻燃电缆竖直火蔓延机理,基于GB/T 18380.11/12—2022《电缆和光缆在火焰条件下的燃烧试验 第11部分:单根绝缘电线电缆火焰垂直蔓延试验 试验装置》,联合试验与火灾动力学模拟软件(fire dynamics simulator,FDS)数值模拟,系统分析了WDZA-BYJ 450/750 V电缆在喷射火焰下的燃烧行为。试验通过设置不同导体尺寸(截面积为2.5,4.0,6.0 mm2)和火焰作用时间(2~180 s),并结合数值模拟,共同验证了阻燃电缆燃烧的四阶段演化模型:阶段I(初步热解)、阶段II(自维持火焰驱动)、阶段III(自维持火焰衰减)和阶段IV(导体主导传热)。试验与模拟结果一致表明:导体尺寸增大可显著抑制燃烧强度,6.0 mm2电缆的热释放速率比2.5 mm2降低37%,其机制为大尺寸导体对火焰形成物理阻挡,削弱电缆背火面受热;铜芯、铝芯导体对细电缆(导体截面积≤2.5 mm2)火蔓延的影响微弱,而导体尺寸通过改变热反馈路径主导火蔓延进程。研究明确了“火焰—绝缘层热解—导体传热”耦合作用为竖直火蔓延主控机制,为高安全电缆设计与火灾防控提供了理论与技术支撑。

       

      Abstract: To reveal the mechanism of vertical flame spread in flame-retardant cables, combining experiments with numerical simulations of fire dynamics simulator (FDS) based on Tests on Electric and Optical Fibre Cables under fire conditions—Part 11: Test for Vertical Flame Propagtion for a Single Insulated Wire or Cable—Apparatus (GB/T 18380.11/12—2022), combustion behavior of WDZA-BYJ 450/750 V cables under jet flame was systematically analyzed. Experiments with different conductor sizes (cross-sectional area of 2.5, 4.0, 6.0 mm2) and flame exposure times (2~180 s), together with numerical simulations, a four-stage model of flame-retardant cable combustion was validated: Stage I (initial pyrolysis), Stage II (self-sustaining flame driving), Stage III (self-sustaining flame attenuation), and Stage IV (conductor-dominated heat transfer). Both experimental and simulation results consistently showed that increasing conductor size could significantly suppress combustion intensity, with heat release rate of the 6.0 mm2 cable being 37% lower than that of the 2.5 mm2 cable, and the mechanism was attributed to physical blocking effect of the larger conductors, which could weaken heat transfer to the rear side. Besides, copper/aluminum conductors had a weak influence on flame spread of thin cables (cross-sectional area ≤2.5 mm2), while conductor size could dominate flame spread process by altering heat feedback path. The study could clarify that coupling effect of "flame—insulation layer pyrolysis—conductor heat transfer" was the main control mechanism for vertical flame spread, providing a theoretical and technical basis for the design of high-safety cables and fire prevention.

       

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