退火工艺中电缆导体导电率与柔韧性的影响因素

    Factors Influencing Conductivity and Flexibility in Cable Conductor Annealing Processes

    • 摘要: 退火是电缆导体生产中的核心热处理工艺,通过调控金属微观结构显著影响其导电率与柔韧性。文中以纯铜、铝合金及典型复合导体为研究对象,系统开展不同退火工艺条件下的试验研究,结合微观组织表征与宏观性能测试,分析退火温度、保温时间及冷却速率对导电率与柔韧性的影响规律。结果表明:退火过程中的回复、再结晶及晶粒长大阶段在效消除位错与内应力,降低电子散射以提升导电率,并优化晶粒尺寸与织构以显著改善柔韧性。研究进一步提出导电率与柔韧性的协同优化策略,适用于新能源电缆、机器人电缆等,为高性能电缆导体的工艺设计提供理论依据与实践指导,对提升电缆在特高压输电、新能源等领域的适应性具有重要意义。

       

      Abstract: Annealing is the core heat treatment process in cable conductor production, which significantly affects the conductivity and flexibility of metals by regulating their microstructure. This article focuses on pure copper, aluminum alloys, and typical composite conductors, and systematically conducts experimental research under different annealing process conditions. Combining microstructure characterization and macroscopic performance testing, the influence of annealing temperature, holding time, and cooling rate on conductivity and flexibility is analyzed. The results indicate that the recovery, recrystallization, and grain growth stages during annealing can effectively eliminate dislocations and internal stresses, reduce electron scattering, and improve conductivity; Simultaneously optimizing grain size and texture significantly improves flexibility. Further research proposes a synergistic optimization strategy for conductivity and flexibility, which is applicable to new energy cables, robot cables, etc., providing theoretical basis and practical guidance for the process design of high-performance cable conductors, and is of great significance for improving the adaptability of cables in fields such as ultra-high voltage transmission and new energy.

       

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