新能源汽车高压电缆国内外标准规范概述

    Overview of Domestic and International Standards for High-Voltage Cables in New Energy Vehicles

    • 摘要: 随着800 V高压平台在新能源汽车领域的快速应用,高压电缆标准体系面临新的挑战。文中对比分析了ISO 19642系列、SAE J1654: 2021等国际标准与GB/T 25085系列、QC/T 1037—2016等国内标准在技术内容上的差异。国际标准在制定过程中更注重实际应用数据的积累和快速更新。我国新发布的GB/T 25085.9—2026和GB/T 25085.10—2026分别等同采用了ISO 19642-9: 2019和ISO 19642-10: 2019,标志着在800 V高压电缆技术要求上已实现与国际标准的文本接轨。然而,等同采用模式既引入了国际先进经验,也同步继承了其技术空白(如电压变化率耐受性、多应力耦合测试等),且国际标准中的可选条款(如175 ℃温度等级)在国内的适用性仍需基于本土工况数据进一步验证。为此,文中提出应在测试中综合考虑温度、电场、机械及介质等多因素耦合的影响,建议在未来标准修订中补充电压变化率耐受性要求、明确175 ℃高温等级的适用场景,并建立多应力耦合测试方法,同时完善标准间的协调与更新机制,从而为我国高压电缆标准体系的完善提供参考。

       

      Abstract: With rapid adoption of 800 V high-voltage platforms in new energy vehicles, the standard system for high-voltage cables is facing new challenges. In the paper, technical differences between international standards such as ISO 19642 series and SAE J1654: 2021, and domestic standards such as GB/T 25085 series and QC/T 1037—2016, are compared and analyzed. It is pointed out that international standards place more emphasis on the accumulation of practical application data and rapid updates during their development. The newly released GB/T 25085.9—2026 and GB/T 25085.10—2026 have respectively adopted ISO 19642-9: 2019 and ISO 19642-10: 2019, marking that China has achieved textual alignment with international standards in terms of technical requirements for 800 V high-voltage cables. However, the adoption model not only introduces advanced international experience but also inherits its technical gaps (such as du/dt withstand capability and multi-stress coupling testing). Furthermore, the applicability of optional clauses in international standards (such as the 175 ℃ temperature class) needs to be further verified based on local operating condition data. Therefore, combined effects of temperature, electric field, mechanical stress, and cooling medium should be considered in testing. It is recommended to add du/dt withstand capability requirements in future standard revisions, clarify application scenarios of the 175 ℃ high-temperature class, establish multi-stress coupling test methods, and improve coordination and update mechanisms among standards. The research can provide a reference for the improvement of China's high-voltage cable standard system.

       

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