基于工业无线局域网与漏波电缆的框绞机滑环通信故障改造
Retrofitting of Strander Slip Ring Communication Faults Based on Industrial Wireless Communication and Leaky Coaxial Cables
-
摘要: 海底电缆生产的绞线工序中,框绞机上的可编程逻辑控制器(programmable logic controller,PLC)与旋转绞笼之间通过滑环实现控制信号传输。但是,滑环与碳刷之间存在磨损,长期运行后,滑环表面的涂层磨损会引发通信信号丢失等故障。文中采用西门子SCALANCE W系列工业无线通信模块结合环形布置的漏波电缆,构建工业无线局域网,替代原滑环通信方式。经监控,文中所搭建无线通信链路传输的信号强度维持在−35 dBm至−55 dBm之间,表明该方案可以实现控制信号通过工业无线通信技术在主控PLC与旋转绞笼之间稳定传输,能够提高设备可靠性和生产质量稳定性,具有显著的经济效益,可为其他旋转设备通信故障问题提供工程应用参考。Abstract: In stranding process of submarine cable production, programmable logic controller (PLC) on cage strander communicates with rotating stranding cage via slip rings for control signal transmission. However, wear between slip rings and carbon brushes leads to coating damage on slip ring surface after prolonged operation, resulting in communication signal loss and other faults. An industrial wireless local area network (IWLAN) using Siemens SCALANCE W series industrial wireless communication modules and circumferentially arranged leaky coaxial cable was constructed to replace original slip ring communication method. Monitoring showed that signal strength transmitted by established wireless communication link remained between −35 dBm and −55 dBm, indicating that this solution could achieve stable transmission of control signals between main PLC and rotating stranding cage via industrial wireless communication technology. This solution improved equipment reliability and production quality stability, yielding significant economic benefits, and could provide an engineering application reference for communication failure problems in other rotating equipment.
©上海电缆研究所有限公司《电线电缆》编辑部版权所有,未经授权不得转载、改编。

下载: