基于工业无线通信技术的框绞机通信滑环改造
Based on Industrial Wireless Communication Technology: Retrofit of the Communication Slip Ring in Cage Stranders
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摘要: 在海缆生产的绞线工序中,框绞机上的主控PLC与旋转绞笼之间通过滑环来传输控制信号。但是由于滑环长期受碳刷磨损,常常会引发通信信号丢失等故障。采用西门子SCALANCE W系列工业无线通信模块与环形布置漏波电缆构建连续信号覆盖链路,替代原先的滑环通信结构,可以实现控制信号在主控PLC与旋转绞笼之间稳定传输。经试验表明,该方案不仅能解决因滑环磨损导致的信号丢失问题,还能有效降低设备维护成本。Abstract: In the stranding process of submarine cable production, the control signals between the main PLC and the rotating cage were transmitted via slip rings. However, frequent communication signal loss occurred due to long-term wear on the slip rings. A new communication link, composed of Siemens SCALANCE W series industrial wireless communication modules and leaky coaxial cables, was adopted to replace the original slip ring communication structure. This enables stable transmission of control signals between the main PLC and the rotating cage. Experimental results demonstrated that this scheme not only resolved the signal loss problem caused by slip ring wear but also effectively reduced equipment maintenance costs.
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