浅海海缆钢丝铠装层防腐蚀工艺优化
Optimization of anti-corrosion process for steel wire armor layer of shallow sea cable
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摘要: 本文以锌铝镁合金镀层替代传统热镀锌、石墨烯复合涂料替代传统涂料为基础,重点优化热浸镀与喷涂核心工艺参数。通过多组工艺方案对比试验,结合电化学测试、盐雾试验与微观形貌分析验证效果。结果表明,优化后的铠装层在模拟浅海环境中腐蚀速率降低38.5%,盐雾试验耐蚀时长提升至1200h以上,镀层与基材结合力提高56%,涂料与镀层结合力提高37.5%。Abstract: As the core infrastructure for marine energy transmission and communication, the corrosion failure of the steel wire armor layer of shallow sea cables directly affects their service life and operational safety. To address the problems of easy rusting of existing hot-dip galvanized armor layers and insufficient shielding of traditional anti-corrosion coatings, this paper focuses on process optimization to propose a solution:based on replacing traditional hot-dip galvanizing with zinc-aluminum-magnesium alloy coating and traditional coatings with graphene composite coatings, the key process parameters of hot-dip coating and spraying are optimized. The effect is verified through comparative tests of multiple process schemes combined with electrochemical testing, salt spray testing,and microscopic morphology analysis. The results show that the optimized armor layer reduces the corrosion rate by 38.5% in the simulated shallow sea environment, the corrosion resistance time of the salt spray test is increased to more than
1200 hours, the adhesion between the coating and the substrate is increased by 56%, and the adhesion between the coating and the coating is increased by 37.5%. This optimization scheme can provide technical support for the anti-corrosion design of the armor layer of shallow sea cables and assist in the long-term service of marine engineering equipment.
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