特高压架空导线用耐热防腐脂开发及应用
Development and Application of Heat-Resistant and Anticorrosive Grease for UHV Overhead Conductors
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摘要: 特高压输电凭借超远距离、超大容量、低损耗的技术优势,成为我国能源优化配置的核心支撑,其工程建设的快速推进对架空导线防腐润滑材料提出了严苛要求。针对沿海高温潮湿、海洋环境、北方极端温差等复杂工况下导线腐蚀与传统防腐脂高低温性能不足的问题,基于聚(1,4-环己烷二甲酸-1,4-环己烷二甲醇酯)(PCCD)技术,开展特高压架空导线用耐热防腐脂的研发与应用研究。通过基础油复配、稠化剂筛选、添加剂配伍优化及系统性能测试,成功开发出一款满足GB/T 36292—2018《架空导线用防腐脂》和Q/GDW 11599—2016《间隙型架空导线用耐热脂技术条件》的防腐脂产品。该产品在−50~240 ℃温度范围内表现出优异的稳定性,滴点达330 ℃,腐蚀试验等级为10级,已通过国内外多家企业验证并实现初步应用。同时,文中系统分析特高压架空导线及防腐脂的国内外现状、标准体系、性能要求,详细阐述研发过程中的关键技术与试验结果,为特高压输电线路防腐材料的升级与产业化提供技术参考。Abstract: Ultra-high voltage (UHV) transmission, with its technical advantages of ultra-long distance, large capacity and low loss, has become the core support for optimal energy allocation in China. Rapid advancement of its engineering construction has imposed stringent requirements on anticorrosive and lubricating materials for overhead conductors. Aiming at the problems of conductor corrosion under complex working conditions such as high temperature and humidity in coastal areas, marine environments and extreme temperature differences in northern China, as well as insufficient high and low temperature performance of traditional anticorrosive greases, research on development and application of heat-resistant and anticorrosive grease for UHV overhead conductors was conducted, based on poly(1,4-cyclohexanedimethyl-1,4cyclohexanedicarboxylate) (PCCD) polyester technology. Through base oil compounding, thickener screening, additive compatibility optimization and systematic performance testing, an anticorrosive grease product that could meet Greases for Overhead Conductors (GB/T 36292—2018) and Technical Specification of Heat-Resistant Grease for Gap Type Overhead Conductor (Q/GDW 11599—2016) was successfully developed. The product exhibited excellent stability in the temperature range of −50 ℃ to 240 ℃, with a dropping point of 330 ℃, a corrosion test grade of 10, which passed verification by multiple domestic and foreign enterprises and achieved initial application. The study systematically analyzed domestic and foreign status, standard systems and performance requirements of UHV overhead conductors and anticorrosive greases, and elaborated on key technologies and test results in research and development process, providing technical reference for the upgrading and industrialization of anticorrosive materials in UHV transmission lines.
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