450/750 V及以下电线电缆用热塑性低烟无卤阻燃聚丙烯材料

    Thermoplastic Low-Smoke Halogen-Free Flame Retardant Polypropylene Materials for 450/750 V and below Wires and Cables

    • 摘要: 为解决传统450/750 V及以下电线电缆用交联聚烯烃电缆料的耐热性能差且不可回收再利用的问题,文中以聚丙烯树脂和乙烯-丁二烯嵌段共聚物为基体,加入无卤阻燃剂、抗氧剂、润滑剂等助剂,经混合、塑化制备了热塑性低烟无卤阻燃聚丙烯电缆料,分别探讨了增韧剂、抗氧剂、阻燃剂对电缆料性能的影响,并在配方优化后进行了材料样品的性能验证,以及试制电缆与交联聚乙烯电缆的性能对比。结果表明,选用苯乙烯-丁二烯嵌段共聚物(styreneic block copolymers,SBS)作为增韧剂,对聚丙烯材料的增韧效果较好,拉伸强度和断裂伸长率均为最优;抗氧剂体系中,使用抗氧剂1010和抗氧剂168的组合比例为3∶1时,聚丙烯材料的老化性能最优;阻燃剂体系中,使用氮系阻燃剂和氢氧化铝复配聚丙烯材料,其阻燃效果好且发烟量低;材料样品和电缆样品的各项性能均能达到耐温125 ℃的450/750 V及以下电线电缆用交联聚烯烃材料的性能要求,对比同类交联聚烯烃产品,聚丙烯材料耐磨性能更优。研究结果可为研发低压电线电缆用聚丙烯电缆料提供参考。

       

      Abstract: In order to solve the shortcomings of traditional cross-linked polyolefin cable materials for wires and cables for 450/750 V and below, which have poor heat resistance and cannot be recycled, thermoplastic low-smoke halogen-free flame retardant polypropylene cable materials were prepared by mixing and plasticizing with polypropylene resin and ethylene-butadiene block copolymer as a base, adding halogen-free flame retardant, antioxidant, lubricant and other auxiliaries. Effects of tougheners, antioxidants and flame retardants on properties of cable materials were investigated. And propertie verification of material samples was carried out after formula optimization, as well as propertie comparison between trial cables and cross-linked polyethylene cables. Results showed that the selection of styreneic block copolymers(SBS) as a toughening agent had the best toughening effect on polypropylene materials, and tensile strength and elongation at break were optimal. In antioxidant system, when the combination ratio of antioxidant 1010 and antioxidant 168 was 3∶1, aging properties of polypropylene material were optimal. In the flame retardant system, nitrogen-based flame retardant and aluminum hydroxide were used to compound polypropylene materials, which had good flame retardant effect and low smoke generation. The properties of material samples and cable samples could meet the requirements of cross-linked polyolefin materials for wires and cables with a temperature resistance of 125 °C of 450/750 V and below, and wear resistance of polypropylene materials was better than that of similar cross-linked polyolefin products. Results in this paper could provide a reference for the development of polypropylene cable materials for low-voltage wires and cables.

       

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