聚丙烯电缆绝缘层白环现象分析及改进方法
Analysis and Improvement of White Ring Phenomenon in Insulation Layer of Polypropylene Cables
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摘要: 在国家双碳战略下,交联聚乙烯(cross-linked polyethylene,XLPE)绝缘电缆难以满足绿色可持续发展需求,因此开发可替代的热塑性绝缘材料成为重要的研究方向。聚丙烯(polypropylene,PP)材料凭借其出色的电气绝缘性能、耐热特性,以及可熔融回收的环保优势,成为环境友好型电力电缆绝缘材料的关键候选材料。但生产过程中,聚丙烯绝缘电缆的绝缘层容易出现白环现象,该现象会导致绝缘材料的机械强度降低,影响电缆的整体性能和寿命。针对白环现象,文中设计模具重现聚丙烯绝缘电缆生产过程中的问题,分析白环现象产生的原因,并通过改进冷却工艺成功改善了这一问题,为聚丙烯绝缘电缆的绿色、高效生产提供了理论依据。Abstract: Under the national double carbon strategy, cross-linked polyethylene (XLPE) insulated cables are difficult to meet the needs of green and sustainable development, and the development of alternative thermoplastic insulation materials has become an important direction. Polypropylene (PP) material, with its excellent electrical insulation properties, heat resistance, and environmentally friendly advantages of being recyclable by melting, has become a core research focus in the field of eco-friendly power cable insulation materials. However, during the production process, the insulation layer of polypropylene insulated cables is prone to white ring phenomenon, which reduces the mechanical strength of insulation material and affects the overall performance and service life of cables. In response to this issue, a mold was designed to reproduce white ring phenomenon in the production process of polypropylene insulated cables to analyze the causes of white ring phenomenon, and by improving the cooling process, this problem was successfully improved, which provided a strong technical guarantee for the green and efficient production of polypropylene cables.
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