非铠装B1级阻燃多芯低压电缆挤包防火泥结构的设计及应用
Design and Application of Extruded Fireproof Mud Structure in Non-Armored Class B1 Flame-Retardant Multi-Core Low-Voltage Cables
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摘要: 为应对市场对低成本B1级电力电缆的需求,提出在成缆线芯与外护套间连续挤包防火泥的结构,以替代传统依赖高添加隔氧料或多层隔火层绕包/铠装的复杂结构。基于该方案,试制额定电压为0.6/1 kV的WDZB1-YJY-0.6/1 kV 5×6铜芯交联聚乙烯绝缘无卤低烟聚烯烃护套阻燃B1级电力电缆,并对比分析改进前后电缆的成束燃烧性能。结果表明,改进后电缆的炭化高度仅为0.34 m,较最优常规结构降低0.25 m;燃烧试验箱内最高温度由62 ℃降至43 ℃,降幅达19 ℃;同时,燃烧持续时间由8.70 min大幅缩短至3.72 min。结合X射线衍射(X-ray diffraction,XRD)、傅里叶变换红外光谱(Fourier transform infrared spectroscopy,FTIR)、扫描电子显微镜(scanning electron microscope,SEM)分析陶瓷材料组成,明确了防火泥陶瓷化硬壳的主要物相组成为硅酸盐与氧化物,具有隔热隔氧功能。结构上,改进后的电缆取消缆芯填充、简化包带结构,通过挤包防火泥层实现阻燃隔热,提升阻燃性能的同时材料成本降低5.88%。研究验证了挤包防火泥结构在提升电缆阻燃等级、抑制火焰蔓延、降低燃烧温度等方面的有效性,为开发兼具优异防火性能与良好经济性的新型阻燃电缆提供了可行的技术路径与工程参考。Abstract: To address the market demand for Class B1 and low-cost power cables, a structure featuring continuous extrusion of a fire-retardant ceramicizable compound between cabled core and outer sheath was proposed, replacing the conventional complex structures that rely on high-additive oxygen-barrier compounds or multi-layer fire-resistant wrapping/armoring layers. Based on this scheme, a rated-voltage 0.6/1 kV WDZB1-YJY-0.6/1 kV 5×6 copper-core XLPE-insulated halogen-free low-smoke polyolefin-sheathed Class B1 flame-retardant power cable was trial-produced. Bunch burning performance of the cable before and after the improvement was compared. Results showed that char height of the improved cable was only 0.34 m, which was 0.25 m lower than that of the optimal conventional structure; the maximum temperature inside combustion test chamber decreased from 62 °C to 43 °C, with a reduction of 19 °C. Meanwhile, burning duration was greatly shortened from 8.70 min to 3.72 min. Combined with X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM) analyses of the ceramic material composition, it was confirmed that the main phase components of ceramicized hard shell formed by fire-retardant compound were silicates and oxides, which provided thermal insulation and oxygen-barrier functions. Structurally, the improved cable eliminated core fillers and simplified the tape wrapping structure. Extruded fire-retardant layer achieved flame retardancy and thermal insulation, while reducing material cost by 5.88% with enhanced flame-retardant performance. This paper verified the effectiveness of extruded fire-retardant compound structure in improving flame-retardant grade, suppressing flame spread, and reducing combustion temperature, providing a feasible technical path and engineering reference for developing new flame-retardant cables with both excellent fire performance and good economy.
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