高温潮湿环境下玻璃丝包绕组线的绝缘性能
Insulation Performance of Glass Fiber Wrapped Wires under High-Temperature and Humid Environment
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摘要: 在使用工况复杂的装备领域,绕组线对耐高温与耐潮湿性能有着严苛要求。为研究玻璃丝包绕组线(简称玻璃丝包线)在高温潮湿环境下的绝缘性能,文中对其在不同潮湿环境下的性能劣化进行了研究,并采用扫描电子显微镜(scanning electron microscopy,SEM)、接触角测量等表征手段,分析其绝缘性能降低的原因,重点探究绝缘层界面演变过程。绝缘电阻测试表明,温度为55 ℃、相对湿度从55%升至75%时,所有样品的绝缘电阻均呈快速衰减趋势,热老化样品的绝缘电阻下降率为8%~18%,明显高于未老化样品的下降率3%~5%;击穿电压测试显示,未老化样品的击穿电压始终高于热老化样品,且随相对湿度增大整体下降,热老化样品降幅最高达30.27%;接触角分析表明,相对湿度由55%增加至75%后,表面接触角由122.5°降至114.5°,亲水性增强,热老化样品受此影响更为严重;电镜分析结果表明,高湿环境下未老化样品仅出现2 μm微小裂纹,而热老化样品裂纹增至15~35 μm并伴有分层与树脂脱落。Abstract: In equipment applications with complex service conditions, stringent requirements are imposed on high temperature resistance and moisture resistance of winding wires. To study insulation performance of glass-fiber wrapped winding wires (hereinafter referred to as glass-fiber wrapped wires) in high-temperature and humid environments, their performance degradation under environments with different relative humidity levels was investigated. Characterization methods such as scanning electron microscopy (SEM) and contact angle measurement were employed to analyze the causes of the decrease in insulation performance, with a focus on exploring the evolution process of the insulation layer interface. Insulation resistance tests showed that when relative humidity increased from 55% to 75% at 55 ℃, the resistance of all samples exhibited a rapid decay trend, and the decline rate of thermally aged samples (8%-18%) was significantly higher than that of unaged samples (3%-5%). Breakdown voltage tests revealed that the breakdown voltage of unaged samples was consistently higher than that of thermally aged samples, showing an overall decrease with increasing relative humidity, while thermally aged samples experienced a maximum decrease of up to 30.27%. Contact angle analysis indicated that increased relative humidity caused the surface contact angle to decrease from 122.5° to 114.5°, enhancing hydrophilicity, and thermally aged samples were more severely affected by this change. SEM analysis results demonstrated that in high-relative humidity environments, only microcracks measuring 2 μm appeared in unaged samples, whereas the cracks in thermally aged samples increased to 15-35 μm, accompanied by delamination and resin detachment.
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