高温潮湿环境下玻璃丝包绕组线的绝缘性能
Analysis on Insulation Performance Degradation of Glass Fiber Wrapped Wires in High-Temperature and Humid Environments
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摘要: 在使用工况复杂的装备领域,对绕组线的耐高温与耐潮湿性能有着严苛要求。为研究玻璃丝包绕组线(简称玻璃丝包线)在高温潮湿环境下的绝缘性能,文中对其在不同潮湿环境下的性能劣化进行了研究,并采用扫描电子显微镜(scanning electron microscopy,SEM)、接触角测量等表征手段,分析其绝缘性能降低的原因,重点探究绝缘层界面演变过程。结果表明,玻璃丝包线经200、300 ℃高温老化处理后的样品,在湿热环境下的绝缘性能劣化程度显著高于未老化样品;高温与潮湿耦合作用会加剧界面内应力积累,加速树脂基体表面缺陷萌生与扩展,促使水分子沿缺陷与界面向内部持续渗透,其绝缘性能加速衰减20%~30%,最终引发绝缘性能失效。Abstract: In the equipment field with complex service conditions, stringent requirements are imposed on the high temperature resistance and moisture resistance of winding wires. Glass-fiber wrapped winding wires occupy an important position in high-end equipment due to their excellent temperature resistance, yet they have an obvious shortcoming: performance degradation in humid environments, especially a significant decline in insulation performance. This paper focuses on glass-fiber wrapped winding wires and carries out research on their performance degradation under different humid environments. Characterization is conducted by means of scanning electron microscopy, contact angle measurement and other analytical methods to analyze the causes of the decrease in insulation performance, with a focus on exploring the evolution process of the insulation layer interface. The results show that the degradation degree of the insulation performance of the glass-fiber-wrapped winding wire samples after high-temperature aging treatment at 200℃ and 300℃ in a hot and humid environment is significantly higher than that of the unaged samples; the coupled effect of high temperature and humidity will aggravate the accumulation of internal interfacial stress, accelerate the initiation and propagation of surface defects in the resin matrix, promote the continuous penetration of water molecules inward along the defects and interfaces. This causes its insulation performance to decline by 20%-30% at an accelerated rate, ultimately leading to insulation failure. and ultimately lead to the failure of insulation performance.
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