中压交联聚乙烯绝缘同轴电缆同心导体结构优化设计与关键参数研究

    Optimization Design and Key Parameters Research of Coaxial Cable with Medium Voltage Cross-Linked Polyethylene Insulation and Concentric Conductor Structure

    • 摘要: 针对当前中压交联聚乙烯绝缘同轴电缆同心导体设计中,因结构参数与导体前外径强耦合、缺乏标准方法而导致的盲目性问题,本文提出了一种定量化的结构优化设计体系。该方法以绞入率(λ)和单线电阻率(ρs)确定同心导体电阻率(ρt),结合GB/T 3956-2008标准规定的直流电阻(Rt)计算理论截面积(S),并根据绞线层数(N)、导体前平均外径(D)与S的几何关系,推导出单线直径(d)与根数(n)的解析解。以240 mm2规格电缆为研究对象,应用该体系获得优化方案:n=33根,d=2.98 mm,λ=1.028。实测验证表明:导体实际截面积为236.1 mm2,直流电阻为0.0750 Ω/km,电阻率为17.698 Ω·mm2/km,各项指标均优于标准要求,且电阻率波动仅为0.15%。本研究构建的“电-几何”一体化设计模型,明确了关键参数的量化关联,有效解决了传统经验设计的盲目性,为同轴电缆同心导体的标准化设计与工艺控制提供了可靠的理论依据和技术工具,具有显著的工程应用价值。

       

      Abstract: To address the blind spots in the current concentric conductor design of medium-voltage cross-linked polyethylene insulated coaxial cables, caused by the strong coupling between structural parameters and the outer diameter of the conductor and the lack of standardized methods, this paper proposes a quantitative structural optimization design system. The method determines the concentric conductor resistivity (ρt) based on the lay factor (λ) and single wire resistivity (ρs), calculates the theoretical cross-sectional area (S) using the DC resistance (Rt) specified in the GB/T 3956-2008 standard, and derives the analytical solutions for single wire diameter (d) and the number of wires (n) based on the geometric relationship between the number of layers (N), the pre-lay average outer diameter (D), and S. Taking a 240 mm2 cable as the research object, the system yields an optimized solution: n=33 wires, d=2.98 mm, λ=1.028. Measured verification shows: the actual conductor cross-sectional area is 236.1 mm2, DC resistance is 0.0750 Ω/km, and resistivity is 17.698 Ω·mm2/km. All indicators exceed standard requirements, with resistivity fluctuation limited to only 0.15%. The "electrical-geometric" integrated design model developed in this study clarifies the quantitative correlation of key parameters, effectively resolving the blindness of traditional empirical design. It provides a reliable theoretical basis and technical tool for standardized design and process control of coaxial cable concentric conductors, demonstrating significant engineering application value.

       

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