高压海缆交联线芯脱气工艺探讨
Discussion on degassing process of high voltage Submarine cable cross-linked core
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摘要: 随着我国海洋新能源工程建设的加速推进,交直流高压海缆的需求快速增长。在高压海缆制造过程中,交联反应生成的副产物残留于绝缘层内部,易引发电荷局部积聚,从而在耐压试验中诱发绝缘击穿。脱气工序不仅能够有效去除交联副产物、提高绝缘电气性能,还可消除材料内部残余应力,其重要性日益突出。研究表明,脱气效果与烘房温度密切相关。文中结合理论分析、热失重法及脱气试验,系统研究了改进后交联脱气工艺中温度稳定性控制对海缆产品质量及运行稳定性的影响规律。结果表明,优化后的工艺可有效提升除气效率并缩短处理时间。研究揭示了温度-脱气效率-绝缘性能之间的内在耦合机制,为高压海缆脱气工艺的温度优化控制提供了理论依据与工程指导。Abstract: With the accelerated advancement of marine new energy engineering construction in China, a rapid growth in the demand for HVDC/HVAC submarine cables was witnessed. During the manufacturing process of high-voltage submarine cables, by-products generated by the cross-linking reaction were retained inside the insulation layer, which was liable to cause localized charge accumulation and subsequently induce insulation breakdown during voltage withstand tests. The degassing process was not only capable of effectively removing cross-linking by-products and improving the electrical performance of the insulation, but also of eliminating residual stress within the material; therefore, its importance became increasingly prominent. It was demonstrated by research that the degassing effectiveness was closely related to the oven temperature. In this paper, the influence of temperature stability control in the improved cross-linking degassing process on the product quality and operational stability of submarine cables was systematically investigated through theoretical analysis, thermogravimetric analysis, and degassing experiments. The results indicated that the optimized process could effectively enhance the degassing efficiency and shorten the treatment time. The intrinsic coupling mechanism among temperature, degassing efficiency, and insulation performance was revealed, providing a theoretical basis and engineering guidance for the temperature optimization control of the degassing process of high-voltage submarine cables.
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