硅酸盐/磷腈协同阻燃聚烯烃电缆料的制备与性能
Preparation and Properties of Silicate/Phosphazene Synergistic Flame-Retardant Polyolefin Cable Compounds
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摘要: 针对传统无卤阻燃聚烯烃材料中阻燃效率、力学性能与加工性能难以平衡的技术难题,该文设计了基于硅酸盐纳米材料与磷腈化合物的复合阻燃剂,并开发了高性能无卤低烟阻燃交联聚烯烃绝缘料及热塑性聚烯烃护套料。系统研究了复合阻燃剂的协效阻燃机理与材料制备工艺,并对比分析了材料的交联度、热延伸、阻燃性能、透光率、热释放特性、力学性能等关键指标。结果表明,相较于传统单一阻燃剂,添加硅酸盐/磷腈复合阻燃剂的交联聚烯烃绝缘料和热塑性聚烯烃护套料的氧指数显著提升,有焰烟密度和无焰烟密度均明显降低,同时保持良好的力学性能和加工性能。电缆成品试验与材料试验结果一致,证明复合阻燃剂可以显著提高材料的热稳定性和力学性能。该研究可为高性能环保型电缆材料的开发提供新思路。Abstract: To address the technical challenge of balancing flame-retardant efficiency, mechanical properties, and processability in conventional halogen-free flame-retardant polyolefin materials, a composite flame retardant based on silicate nanomaterials and a phosphazene compound was designed, and high-performance halogen-free low-smoke flame-retardant crosslinked polyolefin insulating materials and thermoplastic polyolefin sheathing materials were developed. The synergistic flame-retardant mechanism of the composite flame retardant and material preparation process were systematically investigated. Key performance indicators, including degree of crosslinking, thermal elongation, flame retardancy, light transmittance, heat release characteristics, and mechanical properties, were comparatively analyzed. Results showed that, compared with conventional single flame retardants, crosslinked polyolefin insulating material and thermoplastic polyolefin sheathing material incorporating the silicate/phosphazene composite flame retardant exhibited an increased oxygen index and significantly reduced smoke density under both flaming and non-flaming conditions, while maintaining good mechanical and processing properties. Results of finished cable tests were consistent with material test results, demonstrating that the composite flame retardant could significantly improve thermal stability and mechanical properties of materials. These findings could provide a new approach for developing high-performance environmentally friendly cable materials.
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