硅酸盐/磷腈协同阻燃聚烯烃电缆料的制备与性能
Preparation and Properties of Silicate/Phosphazene Synergistic Flame-Retardant Polyolefin Cable Compound
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摘要: 本研究针对传统无卤阻燃聚烯烃材料中阻燃效率、力学性能与加工性能之间难以平衡的科学技术难题,提出了基于硅酸盐纳米复合材料与磷腈化合物的协同阻燃体系,并开发了高性能无卤低烟阻燃交联聚烯烃绝缘料及热塑性聚烯烃护套料。系统研究了复合阻燃剂的协同阻燃机理与材料制备工艺优化方案,并全面表征了材料的交联度、热延伸、阻燃性能、烟密度、热释放特性、力学性能等关键指标。结果表明,相较于传统单一阻燃体系,本研究的复合阻燃体系在保持良好加工性能的基础上,显著提升了材料的阻燃性能(极限氧指数≥34%,垂直燃烧V-0级)和成束阻燃性能(炭化高度≤1.5 m),同时热释放速率峰值降低超过40%,烟密度透光率提高20%。此外,材料的热稳定性和力学性能也得到显著改善,为高性能环保型电缆材料的开发提供了新思路与理论依据。Abstract: Aiming at the long-standing scientific and technological dilemma among flame-retardant efficiency, mechanical properties and processability in traditional halogen-free flame-retardant polyolefin materials, this study innovatively proposes a synergistic flame-retardant system based on silicate nanocomposites and phosphazene compounds. On this basis, high-performance halogen-free low-smoke flame-retardant cross-linked polyolefin insulation compounds and thermoplastic polyolefin sheath compounds were developed. The synergistic flame-retardant mechanism of the composite flame retardants and the optimization schemes for material preparation technology were systematically investigated. Key indicators such as cross-linking degree, hot-set performance, flame retardancy, smoke density, heat-release characteristics and mechanical properties were comprehensively characterized. Results show that, compared with conventional single flame-retardant systems, the composite flame-retardant system proposed in this study significantly improves flame retardancy (limiting oxygen index≥34%, UL-94 V-0 rating) and bundle-flame-retardant performance (char height≤1.5 m) while maintaining good processability. Meanwhile, the peak heat-release rate is reduced by more than 40%, and the light transmittance in smoke-density tests increases by 20%. In addition, thermal stability and mechanical properties of the materials are markedly enhanced, offering a new concept and theoretical basis for the development of high-performance environmentally friendly cable materials.
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