基于机器视觉的高压线缆保护套变形检测方法

    A Machine Vision-Based Deformation Detection Method for High-Voltage Cable Protective Sleeves

    • 摘要: 线缆保护套的高精度变形检测,对保障高压线路的可靠运行至关重要。然而,接触式检测方法存在高空作业风险且效率较低,而基于视觉的非接触式检测方法在远距离成像时,又易出现图像模糊的问题。因此,该研究提出一种基于轻量级超分辨率成像的数字图像相关(digital image correlation, DIC)法,用于实现线缆保护套的高精度变形检测。该方法首先利用双相机视觉系统,同步采集线缆保护套在受力变形过程中的低分辨率变形散斑图,进而通过轻量级超分辨率成像技术提高散斑图像的清晰度,最后应用DIC技术对变形前后的超分辨率散斑图像进行立体匹配计算,以此得到高精度的线缆保护套的三维变形数据。为了验证所研究方法的性能,本文进行了模拟验证与单轴拉伸试验。结果表明,超分辨率处理以后的散斑图在位移与变形检测上均具有较高精度,平均位移的最大、最小相对误差分别约为1.2%和0.07%,该精度高于电子游标卡尺的精度。而且,低分辨率图像计算位移的最小相对误差为2.2%,基于超分辨率图像的位移最大相对误差也仅有1.25%,满足线缆保护套检测对精度的需求。该方法在线缆检测领域展现出明显的性能优势。

       

      Abstract: High-precision deformation detection of cable protection sleeves is crucial for ensuring the reliable operation of high-voltage lines. However, contact-based detection methods present risks associated with working at heights and suffer from low efficiency, while vision-based non-contact methods are prone to image blurring issues during long-distance imaging. To address these challenges, a lightweight super-resolution imaging-based digital image correlation (DIC) method is proposed for achieving high-precision deformation detection of cable protective sleeves. The proposed method first employs a dual-camera vision system to synchronously capture low-resolution deformation speckle patterns of the cable protection sleeve during tensile deformation. Subsequently, the clarity of the speckle images is enhanced using a lightweight super-resolution imaging technique. Finally, DIC technology is applied to perform stereo matching calculations on the super-resolution speckle images before and after deformation, thereby obtaining high-precision three-dimensional deformation data of the cable protection sleeve. To validate the performance of the proposed method, simulation verification and uniaxial tensile experiments were conducted. The results demonstrate that images processed with super-resolution exhibit high accuracy in both displacement and deformation detection, meeting the precision requirements for cable sheath inspection. This method demonstrates significant performance advantages in the field of cable inspection.

       

    • ©上海电缆研究所有限公司《电线电缆》编辑部版权所有,未经授权不得转载、改编。

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