低烟无卤电缆白霜样析出物分析及质量改进
Analysis of Surface White Frost on LSZH Cables and Quality Improvement Study
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摘要: 低烟无卤电缆护套表面析出白霜不仅影响产品外观,还会对电缆的电气性能和机械性能产生不良影响,进而缩短电缆使用寿命,严重影响供电线路长期安全可靠运行。文中通过傅里叶变换红外光谱(Fourier transform infrared spectroscopy,FTIR)、气相色谱-质谱联用技术(gas chromatography-mass spectrometry,GC-MS)、扫描电子显微镜-能谱分析(scanning electron microscope-energy dispersive spectrometer,SEM-EDS)等检测技术,对护套表面白霜物质进行系统分析。分析结果表明,白霜物质中除基体材料乙烯-醋酸乙烯酯共聚物和氢氧化铝外,还存在抗氧剂1010和抗氧剂246等成分。白霜区C的质量分数(48.69%~49.76%)高于正常区(44.95%~47.07%),O的质量分数(37.16%~42.38%)低于正常区(38.34%~46.09%)。基于此,通过材料配方优化、加工工艺改进、加强储存与使用环境管理等措施改进后,电缆无白霜析出,同时绝缘电阻增至4.35 MΩ·km,抗拉强度和断裂伸长率分别达14.2 MPa和235%,老化后性能保持率优于改进前。Abstract: The precipitation of white frost on the surface of low-smoke halogen-free (LSZH) cable sheaths not only affects product appearance but also adversely affects the electrical and mechanical properties of the cable, thereby shortening its service life and seriously affecting the long-term safe and reliable operation of power supply lines. The white frost substances on the sheath surface were systematically analyzed using Fourier transform infrared spectroscopy (FTIR), gas chromatography-mass spectrometry (GC-MS), scanning electron microscopy-energy dispersive spectrometry (SEM-EDS), and other analytical techniques. The results showed that, in addition to the matrix materials ethylene-vinyl acetate copolymer (EVA) and aluminum hydroxide, the white frost substances also contained components such as antioxidant 1010 and antioxidant 246. The mass fraction of C in the white frost area (48.69%–49.76%) was higher than that in the normal area (44.95%–47.07%), while that of O in the white frost area (37.16%–42.38%) was lower than that in the normal area (38.34%–46.09%). Based on these findings, improvements were made through material formulation optimization, processing technology improvement, and enhanced management of storage and service environments. As a result, no white frost precipitated on the cable surface, and the insulation resistance increased to 4.35 MΩ·km. The tensile strength and elongation at break reached 14.2 MPa and 235%, and the property retention rates after aging were significantly higher than those obtained before improvement.
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