聚丙烯电缆材料共混增韧改性研究进展
Research Progress on Blending Toughening Modification of Polypropylene for Cable Materials
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摘要: 聚丙烯(PP)具有优良的电绝缘性能、耐化学性以及可回收性,在电缆绝缘领域有着广阔的应用前景,但低温下高刚性、脆性突出、缺口冲击强度低,长期服役易开裂,限制了工程应用,而共混增韧改性是提升其综合性能的有效办法。系统梳理聚丙烯的分子结构特征与力学性能缺陷,着重介绍橡胶、热塑性弹性体、无机填料和成核剂等共混体系在PP增韧改性方面的研究进展;通过合理设计共混体系,可提高PP的冲击强度与低温韧性,同时维持其刚性与热稳定性,明确橡胶/弹性体以银纹-剪切带机制增韧、无机粒子通过界面脱粘与基体剪切屈服耗散能量、成核剂依托熔体异相成核重塑聚集态结构三类核心增韧机理;并聚焦多元复配协同增韧逻辑,阐明其弥补单一改性“韧-强、韧-电”失衡短板、实现力学与电学性能协同提升的作用机制。未来研究应着重关注界面工程优化、增韧相尺度与分布调控以及晶型与结晶行为的精细调控,以此契合高压直流电缆绝缘材料在长期运行条件下对力学与电学性能协同提升的需求。Abstract: Polypropylene (PP) exhibits excellent electrical insulation, chemical resistance and recyclability, possessing broad application prospects in cable insulation. Nevertheless, PP features high stiffness and severe brittleness at low temperatures along with low notched impact strength, and is prone to cracking under long-term service, which limits its engineering application. Blending toughening modification serves as an effective strategy to boost its overall performance.This paper systematically summarizes the molecular structural characteristics and mechanical defects of polypropylene, and mainly reviews the research progress on PP toughening modification with blended systems consisting of rubbers, thermoplastic elastomers, inorganic fillers and nucleating agents. Proper design of blended systems can increase the impact strength and low-temperature toughness of PP while retaining its stiffness and thermal stability. Three core toughening mechanisms are clarified: rubbers and elastomers realize toughening via the craze-shear band mechanism; inorganic particles dissipate fracture energy by means of interfacial debonding and matrix shear yielding; nucleating agents reconstruct the aggregated structure based on melt heterogeneous nucleation.In addition, this work focuses on the synergistic toughening principle of multi-component composite blending. It elaborates the working mechanism that remedies the trade-off dilemma between toughness-stiffness and toughness-dielectric properties existing in single modification, thereby achieving the coordinated enhancement of mechanical and dielectric performances. Future research shall prioritize the optimization of interfacial engineering, the control over the dimension and distribution of toughening phases, as well as the precise regulation of crystal forms and crystallization behaviors, so as to satisfy the demand for synergistically improved mechanical and dielectric properties of insulating materials for high-voltage direct current (HVDC) cables during long-term operation.
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